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The operation process for making a plywood gear is very simple and a fun project once it is mastered. The maker of gears in wood clocks needs to make a mandrel and a gear. The gear is a standard spur gear with teeth on the outside diameter and the mandrel is the internal inside diameter wire of a nut or pinon. After both are accurately cut, they are assembled and placed in a vise. Several of my Video Share presentations shows the process of making a gear in wood.
The outside ply of Baltic Birch is fairly brittle and chips easily when cutting the gear and wheel teeth. This is a method to repair those chipped edges on the wood gear and wheel teeth. The result is a mostly clear repair, which looks far superior to the chipped edges on the teeth.
It is interesting to note that a Czech born world renowned Amish clockmaker 3 generations ago uses a method very similar to the one described in the article. It is indeed from the European Continent with the near East as a source of the core wood. I have used it for the clock shown here http://www.homemadeclockmakers.com/birch/birch.html . It is wrist watch wide and very thin, but very strong. It can also be soldered to another flat surface. It is very labor intensive as everything has to be done by hand.
Gear cutting begins with the inside radial cut from the vise.The edge of the wood is painted with wood filler. For a better result, the edges are sanded smooth and a high quality wood putty or wood filler is applied. The edge is evened up with a wood putty knife. A blade of flatter wood is made as well.The flatter blade allows for more rotation. The bigger piece of wood serves as a guide for the smaller piece.All tools are cleaned using a wire brush and old tooth brushes.
Siemens PLM Software has everything in it be it CAD, CAM, CAE or PDM. PLM will give strength to your business by making the best possible information driven and united decisions at every stage of the product manufacturing. You can also Download AutoCAD Design Suite 2014 Ultimate. d2c66b5586
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